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Register with Facebook. Already a member? Sign In. By Recyclebank March 06, Chris G. If your glasses are not broken you might want to donate them or look at the maker. ERROR 2. Password and Confirm password must match.

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Log in here. Already an ACS Member? Choose the membership that is right for you. Discount will be applied automatically at checkout. Your account has been created successfully, and a confirmation email is on the way. Credit: Owens-Illinois Straight out of the furnace, new glass bottles move down the manufacturing line. Why glass recycling in the US is broken Scientists synthesize large borophene crystals Glowing dyes could store digital data for the long term.

Glass can be recycled endlessly by crushing, blending, and melting it together with sand and other starting materials. Doing so benefits manufacturers, the environment, and consumers. Yet each year only one-third of the roughly 10 million metric tons of glass that Americans throw away is recycled. The rest ends up in landfills. US glass-industry trade groups are working with manufacturers and government agencies to boost the numbers.

These efforts begin with a top-to-bottom analysis of glass recycling to identify areas for improvement. Americans dispose of some 10 million metric tons of glass annually.

Most of it ends up in the trash. Only about one-third gets recycled. The glass industry regularly mixes cullet—a granular material made by crushing bottles and jars usually collected from recycling programs—with sand, limestone, and other raw materials to produce the molten glass needed to manufacture new bottles and jars. Contact us to opt out anytime. Manufacturers agree that using cullet benefits glassmakers, the environment, and consumers. And national surveys show that Americans overwhelmingly favor glass recycling and deem it to be important.

Yet as the percentage of glass recycled in Spain and the UK, for example, has doubled and tripled in the past 25 years, respectively, the numbers in the US have barely budged. The US glass-recycling shortfall comes down to the interplay between the quality and availability of cullet and the economics of making glass, he explains. And, he says, the recycling rate discrepancies between the US and other countries result mainly from differences in government policy and consumer education and habits.

Related: Recycling renewables. When studying glass recycling, the first thing that becomes clear is that cullet is extremely useful. It provides many benefits to glass manufacturing.

First, cullet allows glass manufacturers to reduce their need for raw materials. One kilogram of cullet replaces 1. Nordmeyer, vice president of global sustainability at Owens-Illinois, a major manufacturer of glass bottles and containers. Cullet also helps manufacturers save on energy costs. Running furnaces at lower temperatures extends furnace lives and reduces operating costs and, as a result, the price of the final glass products. Mauro, adding cullet to the feed mixture also improves the quality of glass products.

Mauro is a materials scientist and glass specialist who spent nearly 20 years at the glassmaker Corning. Also, using cullet limits the deposition of crystals of unmelted starting materials, as well as the formation of streaks and optical imperfections due to incomplete mixing of those materials. Finally, cullet has a significant environmental benefit. Adding the material to the mix reduces greenhouse gas emissions during manufacturing, Nordmeyer points out.

When the carbonates from limestone melt with the other materials, they release CO 2. Basically, for every 6 metric tons of cullet used in manufacturing, glassmakers can cut 1 metric ton of CO 2 emissions. Related: Chemistry may have solutions to our plastic trash problem. Getting cullet in a clean, furnace-ready form generally requires a lot of processing. And depending on how the US recycles, that processing is done relatively inefficiently compared with what happens in Europe. US municipalities manage residential recycling primarily via single-stream curbside collection.

Single-stream means residents use their recycling bins to comingle glass with aluminum and steel cans, various types of plastic, newsprint, junk mail, cardboard, and other paper products. One example is a popular single-serve coffee-brewing product that features a plastic cup and foil lid. Garbage, like those products, contaminates all the recyclables in the bin, Nordmeyer says.

That sorting happens via a combined manual-plus-automated multistep process at a materials recovery facility. About such facilities operate in the US, according to Rue. To start the sorting process, front-end loaders dump huge piles of single-stream recyclables onto conveyor belts.

Trained operators manually remove scrap metal, textiles, hoses, and other materials that never belonged in the recycling bin and can damage sorting equipment. Next, automated separators called star screens, together with powerful air jets, remove cardboard and paper, while magnets pull out iron-containing materials. Top Stories Celebrity cosmetic surgeon's 'barbaric' attempt to fix a tummy tuck under local anaesthetic. Prime Minister says he does not believe he has told a lie in public life.

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